
The entire injection molding
process cycle can range from 8 to 40 seconds.
The resin is fed from the hopper (a funnel-shaped
receptacle on top of the injection unit)
and heated until it reaches molten form.
In a screw fed injection molding machine,
there is a motorized screw within the heating
cylinder that mixes the melt and forces
it to the end of the cylinder. The screw
rotates forward and fills the mold with
melt and holds it under high pressure. Additional
melt is added to compensate for the contraction
and expansion of the polymer during the
cooling and solidification steps. Upon freezing,
the plastic is isolated from the injection
unit. It subsequently cools to its solid
form. The clamping unit is opened, which
separates the two halves of the mold. A
rod and plate eject the finished piece from
the mold. |